Preventive Safety Maintenance for LiFePO₄ Batteries in Energy Storage Systems

Even though LiFePO₄ is one of the safest lithium chemistries, proper safety maintenance ensures risk-free operation and compliance with industry standards.


1. Keep the Battery Area Clean and Free of Contaminants

Dust accumulation affects heat dissipation and may cause insulation failure.

Tips

✔ Clean the area monthly
✔ Avoid storing liquids or chemicals near the battery
✔ Keep cables elevated from wet floors
✔ Ensure there is no insect or rodent activity


2. Confirm All Protection Settings Regularly

Your ESS must have properly configured protection:

  • Overcharge protection
  • Over-discharge protection
  • Overcurrent protection
  • Short-circuit protection
  • High/low temperature protection
  • Cell balancing threshold

Daily/Weekly Checks

✔ Verify BMS protection status on the app
✔ Review inverter safety logs
✔ Confirm breaker ratings match system capacity
✔ Ensure fuses are not discolored


3. Avoid Using Mixed Batteries

Never mix:

  • Old and new batteries
  • Different brands
  • Different cell capacities
  • Different SOH values

This causes internal imbalance and shortens lifespan.


4. Ensure Proper Grounding

Proper grounding prevents:

  • Electrical noise
  • BMS communication errors
  • Damage from surge and lightning
  • Unstable voltage

Always use thick, corrosion-resistant ground wires.


5. Use Only Certified Accessories

Cheap components often cause fires, voltage drops, or overheating.

Ensure all parts are:
✔ CE / UL / TUV certified
✔ Flame-retardant rated
✔ Correctly sized for current
✔ Compatible with LiFePO₄ chemistry


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